Donohue Wins Top National Award for Sludge Vitrification Facilities

Donohue & Associates received the 2007 Superior Achievement Award from the American Academy of Environmental Engineers. The award recognizes the best entry in the Academy's national engineering excellence competition.

The North Shore Sanitary District’s new sludge recycling facilities are the first in the world to convert municipal biosolids into a reusable glass aggregate. Each day, up to 200 tons of municipal biosolids are transformed into 7.5 tons of glass aggregate using an innovative drying and melting process.

This collaborative project between the District and the design engineer, Donohue & Associates, Inc. has resulted in the successful implementation of the most environmentally sound biosolids disposal ever developed. The glass aggregate has no risk of soil or groundwater contamination since microorganisms in the biosolids, such as bacteria and viruses, are destroyed through the heating processes. Trace metals and other inorganic materials that may be present are permanently stabilized within the glass matrix and can not seep into the environment.

The District has a 20-year agreement to sell the glass aggregate, which is permitted for use in construction fill, cement/concrete products, and utility trench fill.

The biosolids drying and melting process offers many benefits to municipal wastewater treatment systems. These benefits include eliminating long-term dependence on landfill disposal, providing residents and local industries with a cost-effective alternative for managing biosolids, and providing public agencies with a more comprehensive and integrated approach to solid waste management.

The attractive building that houses the facilities was designed to blend into a future business and industrial park under development in the surrounding area. The glass aggregate process meets all applicable government regulations for air quality and solid waste management. To protect the environment, the facilities have highly effective air emissions, odor control, and mercury removal systems.

The North Shore Sanitary District provides wastewater conveyance and treatment to the eastern half of Lake County, Illinois. The District owns and operates three advanced wastewater treatment plants serving approximately 350,000 people across 112 square miles.

Donohue has been providing engineering services to the North Shore Sanitary District since the firm was formed in 1997.

Environmental Engineer Magazine

 

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